:: CONTRONIC ::
 
 
 
 
فرصت شغلی
   
 
 
References
 
Overview
Title Conveyors & Body Stock automation system
Scope Supply, Design, Integration, Wiring, Installation, Commissioning, Training
Customer Jahad-e Tahghighat-e Sanat
End user Iran-Khodro (Car Making Factory)
Location Iran-Khodro new body shop
Date Jul, 1999

Line Structure
In this line Four 100 M slat conveyors are used for body repair & finishing jobs. Body and other parts are picked and placed by Automatic Feeding Machines on conveyors via synchronizers. After final works on body they are lifted by two lifters and transferred to temporary stock or painting houses. Ten monorail chain conveyors are used to stock body temporarily in order to dampen production fluctuations of next lines. There are at least seven body types that may be stocked and therefore should be differentiated and routed into corresponding stock line through rail-switches. Two delivery chains transfer bodies from stock or lifters to next hall. These lines are approximately 4 km long with lots of chain switch-rails, hangers, stoppers, arms and a lot many actuators and sensors.



Control System
Two S5-135 PLC’s each with remote IO in expansion racks placed in a total of eight Control Cabinets and with 25 Local Control Panels handle automation of Slat and Stock Conveyor lines. Four Monitoring Stations with WINCC software package in control room are used for visualization and services tasks.
PROFIBUS FMS handles networking between PLC’s and monitoring stations.  

HW & SW Units Comment Supplier
PLC  
DI
DO
AI
AO
EXP
Contronic Co.  
SLAT
512
352
8
8
1
STOCK
512
140
4
-
1
PLC Network PROFIBUS FMS Siemens
Visualization SW WinCC Siemens

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